Feature

  • Cost Effective - Typically uses 97% of the starting raw material in the finished part. Able to produce simple and complex parts at or close to final dimensions and can be sized or machined for closer dimensional tolerancing.
Powdered Metal Chart 3
Powdered Metal Chart 2
Powdered Metal Chart 1

Powdered Metal Process

Powdered metal parts are manufactured through three steps, blending of the metal powder, compacting of metal powders in a die of the desired shape, followed by sintering to achieve metallurgical bonding. In the compacting stage, metal powders are precisely measured and compacted under high pressure to form a “green part” or pre-form. This green part retains the shape of the final part. Subsequently, the green part undergoes sintering in a belt furnace at elevated temperatures. During sintering, the metal particles bond together, creating a solid bonded structure. The final product exhibits high strength and dimensional accuracy. 

  • Cost Effective

    Typically uses 97% of the starting raw material in the finished part. Able to produce simple and complex parts at or close to final dimensions and can be sized or machined for closer dimensional tolerancing.

  • Customization

    Powdered metal allows for the blending of different metal powders to create alloys with specific properties, enabling customization and tailoring for diverse applications. Many materials may be heat treated for increased strength and wear resistance.  

  • Controlled Porosity

    Porosity can be intentionally introduced into powdered metal parts, which can be advantageous in applications requiring self-lubrication, oil retention, or improved acoustic properties. 

  • Magnetic Properties

    Soft magnetic materials can be used to create complex shapes for magnetic applications. Recent advancements in materials and process developments resulting in higher densities, have made powdered metal more attractive when compared to wrought materials.

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